Lesson 1 of 10 10 min

Introduction to GD&T

GD&T Symbols Overview

What is GD&T?

Geometric Dimensioning and Tolerancing (GD&T) is a standardized symbolic language used on engineering drawings to communicate design intent precisely. It defines not just the size of features, but also their form, orientation, location, and runout relative to other features.

Think of GD&T as a universal language that allows engineers, manufacturers, and inspectors worldwide to understand exactly what a part should look like and how much variation is acceptable.

Why Does GD&T Exist?

Traditional coordinate tolerancing (using ± values) has limitations:

Traditional TolerancingGD&T
Square tolerance zonesCylindrical zones (58% more area)
Ambiguous datum referencesExplicit datum hierarchy
Multiple interpretationsSingle, clear interpretation
Over-constrains partsAllows functional variation
Example: A hole's position tolerance of ±0.5mm in X and Y creates a square zone. But most holes are round—a cylindrical tolerance zone (GD&T) gives 57% more usable tolerance area while still ensuring fit.

The Governing Standard: ASME Y14.5

The ASME Y14.5 standard is the authoritative guideline for GD&T in North America. The current edition is Y14.5-2018 (reaffirmed 2024).

Key sections of the standard:

  • Section 5: Form tolerances
  • Section 6: Orientation tolerances
  • Section 7: Location tolerances
  • Section 8: Profile tolerances
  • Section 9: Runout tolerances
Note: ISO also has GD&T standards (ISO 1101, etc.) with slight differences. This course focuses on ASME Y14.5.

The Five Categories of Geometric Controls

GD&T organizes tolerances into five fundamental categories:

  • Form - Controls the shape of individual features
- Straightness, Flatness, Circularity, Cylindricity
  • Orientation - Controls angular relationship to datums
- Parallelism, Perpendicularity, Angularity
  • Location - Controls position relative to datums
- Position, Concentricity, Symmetry
  • Profile - Controls complex shapes and surfaces
- Profile of a Line, Profile of a Surface
  • Runout - Controls surface variation during rotation
- Circular Runout, Total Runout Note: Concentricity and Symmetry are deprecated in Y14.5-2018

Benefits of Using GD&T

  • Clearer Communication - Single interpretation eliminates guesswork
  • Larger Tolerance Zones - Cylindrical zones maximize acceptable parts
  • Better Quality - Parts consistently meet functional requirements
  • Lower Costs - Fewer rejected parts, less rework
  • Global Consistency - Standardized symbols understood worldwide

Key Takeaways

  • GD&T is a symbolic language for precise engineering communication
  • ASME Y14.5 is the governing standard in North America
  • Five categories: Form, Orientation, Location, Profile, Runout
  • GD&T provides clearer, more functional tolerancing than ± methods

---

Next Lesson: The Feature Control Frame - the fundamental building block of GD&T notation.